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Case Study

Komatsu Mining Corp. Australia

How Komatsu Mining eliminated key-person risk, achieved 99.7% reduction in gate turnarounds, and got 7 hours a week back across three regions.

Mining — Heavy Equipment Australia (Multi-region)

7

Hours saved per week

99.7%

Reduction in gate turnarounds

100%

Company-wide visibility

Komatsu Mining Corp. Australia

Komatsu Mining Corp. Australia is the Australian division of global heavy equipment manufacturer Komatsu Ltd. — providing machinery, technology, and support services to construction, mining, energy, government, and quarry industries across the country.

The Challenge

Before GO! Site Ready, Komatsu’s compliance processes were fragmented and dangerously fragile.

Critical information lived across scattered spreadsheets, email inboxes, and — most problematically — individual memory. When the person managing the system left, institutional knowledge left with them. Staff couldn’t locate required client portals, couldn’t find where documentation was stored, couldn’t track expiration dates they weren’t aware existed.

The consequences were immediate and operational. Work crews were turned away at gates because certifications had lapsed. Managers couldn’t understand why projects couldn’t commence. The organisation was constantly reactive — chasing paperwork rather than getting ahead of it.

“The system worked until it didn’t,” said Nikki Gardiner, Service Administrator. “And when it didn’t, it really didn’t.”

The Solution

GO! Site Ready consolidated everything — credentials, certifications, medicals, inductions, supporting documents — into a single platform. Every worker got a unified profile. Every credential got an expiry date and an owner.

The system’s alerting changed how the team operated. Quarterly reports created visibility into upcoming compliance needs. Alerts notified workers before certifications expired — giving enough runway to act rather than scramble.

The shift wasn’t just technical. It was operational: from manual and scattered to automated and predictable.

The Results

The numbers across three regions:

  • 7 hours returned per week — time previously spent on compliance chasing and administration
  • 99.7% reduction in gate turnarounds — over a six-month period, only one turnaround occurred, attributed to user error
  • 100% company visibility — every person, every credential, every site requirement visible in one place

The key-person risk dissolved. The knowledge that previously lived in one person’s head now lives in the system — accessible to anyone with appropriate access, at any time, from any device.

Three regions now report that inductions have become routine rather than a recurring problem.

“You know before you need to know. The alerts and reports mean the team can be proactive instead of scrambling.” — Nikki Gardiner, Service Administrator

“I don’t worry about gate access anymore — GO! Site Ready keeps us ahead, so the work starts on time.” — Nikki Gardiner

What Changed Day-to-Day

Documentation now routes directly to the correct worker profile — no more attachments going to an email inbox and staying there. Expiry dates become visible before they’re a problem, not after.

The operational cadence shifted. Instead of spending the beginning of each week chasing paperwork for that week’s mobilisations, the team is working on the ones two weeks away. The difference is composure.

Nikki anticipated recovering an additional 4–5 hours weekly once the alerting and reporting system was fully deployed — on top of the 7 already recovered.

“Tina is always approachable — even if I ask the same question multiple times. That support makes the whole thing work.” — Nikki Gardiner

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